Unsaturated polyester button production process

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The following is the alternative design of the resin buckle, it is worth considering the program.


1/ First use gypsum to make a large proportion of the model, then use the resin to duplicate an identical model, use this model to engrave the same specification on the hard copper tube.


2/ This copper pipe, commonly known as bronze workman, is placed on a spark machine. The electrode is used to engrave the copper work with a new sample and then etched on the steel die. Copper and steel molds are filled with liquid oil to cool the temperature. The steel molds must be heat-treated before mass production.


3/The alloy block is melted at a high temperature of 430-450 degrees Celsius, and injected into a steel mold through a high-pressure injection machine. The steel mold is opened and the alloy button is dropped. The machine automatically controls the opening and closing of steel molds and can be mass produced.


1/Materials: Copper, Steel, Aluminum, Iron Sheets


2 / do steel mold, commonly known as seed mold, a set of male and female, use steel to copy sets of iron mold production.


3/ After the copper presses the rapid punch, the press punches out to form a new sample, the second presses the button, and the third press cuts the button.


4/ Then all finished products are electroplated in various colors as needed.


This new mold requires mold, raw materials and plating process determines the quality of the button.


Resin New Zealand (unsaturated polyester) production process, New Zealand and sticks New Zealand.


1/Ingredients: Unsaturated polyester is a raw material extracted from petroleum and has a transparent viscous liquid. Resins with catalysts and hardeners can be added with different colorants, or other raw materials, such as wax, salt, sawdust, straw, etc., with different amounts of raw materials, at different concentrations, different temperatures, different rotation speeds and special Under the cooperation of accessories, it will produce ever-changing patterns. It is also an important material that can be used to imitate natural regenerated buttons such as imitation pearl shells, horns, fruits, wood grain, stones, and marble.


2/Sheet: Pour the fully mixed resin into the rotating drum, commonly known as the rewind bucket or large caliber, and pour as many layers as needed. After about 30 minutes, the resin in the drum is soft due to a chemical reaction. Sliced ​​into a plate, then placed on the embryonic machine, the new embryo out. A plate rushes out of 24L of neo-E.


3/stick: The completely mixed glue is flowed into the waxed aluminum tube through a special swinger. After the glue is pulled into a soft glue, the glue stick in the aluminum tube is pulled and sliced ​​immediately. The slicing knife can cut 1300 every minute. 18L neu embryo. Each stick can be cut into 24L embryos.


4/stick embryos: All embryos or stick embryos are soft and must be placed in hot water at 80 degrees for 10 hours to speed up the chemical reaction. After the complete reaction the embryos are hard embryos.


5/New money: Automatic car machine, you can once pass over the car surface, car bottom and punch, even if the lettering, cut flowers can also be completed in one go. Ordinary four holes with a side and bottom New Zealand, can be carved out of 100 per minute, the same as the embryo and stick embryo.


6. Grinding:


As the surface of the car and the bottom of the vehicle leave marks, it is necessary to put it into a water mill barrel. The slow-rotating water mill bucket is mainly filled with water and lime powder. This process takes ten hours. After the water is rubbed, the New Zealand has a dull mist effect. If the lighting effect is to be brightened, the bamboo core and the wax are mainly put in the brightening bucket. This process takes 20 hours; or a small stone and stone powder is used in the water polishing machine. To achieve the above effect, this process takes 15 hours.


1. Add powdered urea raw material, add pigments and other chemicals, and stir evenly with mechanical;


2. Put different color flour into a special noodle maker to squeeze out noodle-like strips;


3, the color of several different colors, special methods to form a pattern, with a special molding machine to a variety of color chromophore composed of extruded urea tube;


4. The urea strip is cut into embryos by a high-speed slicing machine. The embryo must be completely dry after 5-7 days;


5. Place the cool dried embryos on a high-pressure molding machine and use an automatic press to simultaneously press out the shapes and holes.


Features: raw material source and petroleum. The ever-changing shape, light weight, excellent coloring ability and excellent electroplating performance.


Process: 1 raw material is hot-melt plastic, nylon is milky or white rubber, ABS is light gray or ivory


2/Technology is the same


3/Molding: Cut and sculpt the steel material with engraving machine according to the required style.


Want to learn more about buttons: accessible


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